Critical Challenges in Ultra-Large Mining Operations
Protect your investment and maximize uptime by addressing these high-cost operational risks that impact your bottom line daily.
Catastrophic Tire Failure Chain Reaction
A single tire blowout on a 240-ton mining truck triggers cascading equipment damage, emergency shutdowns, and production losses that compound exponentially with each passing hour.
Premature Tread Separation Before Warranty
Inferior compound formulations fail to withstand continuous TKPH stress, causing tread detachment well before reaching the promised service life and forcing costly early replacement.
North Africa & Middle East Extreme Conditions
Scorching desert heat combined with abrasive ore fragments creates the perfect storm for accelerated tire deterioration and unexpected field failures.
No On-Site Installation Team Support
Without dedicated technical support at your mine site, tire mounting and pressure calibration delays extend downtime significantly, multiplying your operational costs.
Unable to Provide Traceable Batch Numbers
Lack of proper quality documentation and batch traceability systems puts your project compliance at risk during critical audits and certification reviews.
Manufacturer Cannot Supply Steel Bead Structure
Many suppliers lack the engineering capability and equipment to produce ultra-large diameter steel wire bead construction required for 240-ton class haulers.
Eliminate these costly risks with proven mining tire solutions
Discover Our SolutionWhy Leading Mining Operations Choose Our Tires
Advanced engineering and proven field performance deliver measurable advantages that directly impact your productivity and profitability.
Cat B-Grade Heavy Load Structure
Engineered reinforcement provides exceptional load distribution and stability for continuous 240-ton operations in demanding terrain.
TKPH ≥580 Performance Rating
Verified heat resistance capacity for 27.00R49 HR compound ensures reliable operation under sustained high-stress conditions.
Heat & Cut Resistant Compound Options
Specialized formulations combat both thermal degradation and mechanical damage from sharp debris in extreme mining environments.
X-Ray Internal Scan Every Batch
Complete belt and bead inspection using advanced radiography guarantees structural integrity before shipment to your site.
24/7 On-Site Installation Support
Dedicated technical teams available across Middle East and Africa provide immediate mounting assistance and pressure optimization.
Full Size Range: 33.00R51 to 46/90R57
Comprehensive ultra-large tire portfolio covers all major mining truck models from CAT, Komatsu, and BelAZ fleets.
Port Inventory & Break Bulk Shipping
Strategic warehousing at major ports enables rapid fulfillment with flexible container and bulk vessel transport options.
6+ Global Mine Site Performance Data
Verified real-world durability results from active mining operations provide confidence in actual field performance metrics.
Experience the difference that advanced mining tire technology makes
View Technical SpecificationsProduct Classification by Size and Application
Select the optimal tire specification matched to your fleet's exact requirements and operating conditions.
| Size Type | Truck Model Application | Structure Type | TKPH Range |
|---|---|---|---|
| 27.00R49 | Komatsu HD785 / CAT 777 | Radial | 450–580 |
| 33.00R51 | CAT 789D / BelAZ 220T | Radial | 520–650 |
| 40.00R57 | CAT 793F / Komatsu HD1500 | Radial | 690–820 |
| 46/90R57 | Ultra-Large Mining Trucks 240+ Tons | Radial | 800+ |
Get detailed specifications for your specific fleet requirements
Download Full Spec SheetAdvanced Tire Structure & Compound Technology
Precision-engineered components work together to deliver superior performance and extended service life in extreme mining conditions.
High Heat-Resistant CR/HR Compound
Advanced polymer formulation maintains structural integrity and prevents thermal degradation even under continuous +50°C desert operations.
3-Layer Steel Belt + Nylon Protection Layer
Reinforced belt package provides exceptional puncture resistance against sharp ore debris while nylon overlay prevents belt edge separation.
Dual-Layer Belt Cushion for Burst Protection
Specialized cushion compound absorbs impact energy and distributes stress evenly, significantly reducing catastrophic failure risk.
18% Reduction in Peak Stress Concentration
Computer-optimized design simulation minimizes stress points throughout the tire structure, extending overall durability and service hours.
Learn more about our proprietary tire construction technology
Explore Technical DetailsTKPH Testing & Thermal Performance Validation
Rigorous laboratory testing and real-world validation ensure consistent performance under extreme heat and load conditions.
TKPH Performance Comparison
- 27.00R49 (Our Product) 580 TKPH
- 33.00R51 (Our Product) 650 TKPH
- Market Average Competitor 520 TKPH
- Performance Advantage +25%
45°C Real-Time Temperature Data
- Ambient Temperature 45°C
- Tire Surface Temperature 78°C
- Internal Tread Temperature 95°C
- Temperature Rise vs Load Optimized
Access comprehensive TKPH testing data for your specific application
Download TKPH Report (PDF)Proven Performance in Extreme Mining Conditions
Real-world results from leading mining operations demonstrate measurable improvements in uptime, cost savings, and operational safety.
Al-Safa Mining Co. – Saudi Arabia
"The HR compound outperformed both Indian and mid-tier Chinese brands in high TKPH cycles. Our blowout rate dropped from 2.3% to just 0.24%, which has transformed our maintenance planning and operational confidence."
Project Details: Fleet of 24 CAT 793 trucks operating in 50°C+ desert conditions. Gold mine with 18km haul distance and 12% grade sections. Tire changeover completed over 6-month period with full technical support on-site.
See how our tires can improve your mining operation's performance
Request Site AssessmentEngineered for Diverse Mining Environments
Our comprehensive tire portfolio adapts to the unique demands of different mining operations and terrain conditions worldwide.
Open-Pit Mines
Gold, iron ore, and copper operations with long haul distances and steep gradients requiring maximum TKPH performance.
Sandstone & Quarries
Cut-resistant compounds handle abrasive rock fragments while maintaining tread integrity throughout service life.
Desert High-Temp Transport
Heat-resistant formulations prevent thermal degradation in sustained 50°C+ ambient temperatures during continuous operation.
Heavy Stone Hauling Ramps
Reinforced load capacity structure supports ultra-heavy payloads on steep inclines without compromising stability or safety.
Find the perfect tire solution for your specific mining environment
Get Application GuideComprehensive Size & Load Technical Parameters
Detailed specifications with load capacity, pressure ratings, and quality certifications for informed fleet planning decisions.
| Tire Size | Load Capacity | Inflation Pressure | Standard Rim | Tread Pattern | Quality Certification |
|---|---|---|---|---|---|
| 27.00R49 | 38,000 kg | 6 bar (87 psi) | 19.5/3.5 | E3/L3 | X-Ray + QR Code |
| 33.00R51 | 50,400 kg | 7 bar (102 psi) | 24.00/3.5 | E4/L4 | X-Ray + QR Code |
| 40.00R57 | 72,000 kg | 7.5 bar (109 psi) | 29.00/4.0 | E4/L4 | X-Ray + QR Code |
| 46/90R57 | 95,000 kg | 8 bar (116 psi) | 34.00/4.0 | E4/L5 | X-Ray + QR Code |
Every tire includes unique QR batch tracking code and complete X-ray internal scan certification for quality assurance and project audit compliance.
Need custom specifications or compound formulations for your operation?
Request Custom EngineeringIndustrial-Grade Supply Chain & Global Logistics
Streamlined procurement process with flexible shipping options ensures timely delivery to your mine site anywhere in the world.
Container Loading Capacity
45HQ container accommodates 12-16 units of 27.00R49, optimizing freight costs and delivery efficiency.
Break Bulk Shipping
40.00R57 ultra-large sizes shipped via break bulk vessels with steel cable securing for safe ocean transport.
Bonded Warehouse Network
Strategic facilities in Oman and Dubai reduce tax burden and enable rapid regional fulfillment for Middle East projects.
Direct Port Shipment
Export from Qingdao, Lianyungang, and Ningbo ports with established freight forwarder partnerships worldwide.
Get detailed shipping timeline and cost breakdown for your location
Calculate Shipping CostComprehensive Aftermarket & On-Site Support Services
Maximize tire performance and fleet uptime with dedicated technical support across critical mining regions worldwide.
Regional On-Site Service Coverage
Dedicated field technicians stationed in Saudi Arabia, Oman, and Democratic Republic of Congo provide immediate installation support, pressure calibration, and emergency response for your mining operations.
Tire Pressure Monitoring Systems (TPMS)
Advanced TPMS integration enables real-time pressure and temperature tracking for every tire in your fleet, preventing failures before they occur and optimizing fuel efficiency through proper inflation management.
Monthly Maintenance Contracts & Rapid Response
Flexible service agreements with guaranteed 6-hour response time ensure continuous technical support availability, minimizing downtime impact on your production schedule and delivery commitments.
Partner with our experienced technical team for ongoing support
Request Service AgreementIndustry-Leading Warranty & Compliance Standards
Comprehensive quality guarantees and international certifications provide complete confidence in every tire purchase and installation.
4,000-Hour Service Life Guarantee
Prorated warranty coverage based on actual service hours ensures fair protection and demonstrates our confidence in tire durability under specified operating conditions.
Full International Standards Compliance
Manufacturing certified to SAE J1987, ISO 15222, and UNECE R106 ensures consistent quality and meets requirements for global mining project specifications and safety audits.
Unique QR Batch Tracking System
Every tire features laser-etched QR code linking to complete manufacturing records, X-ray inspection results, and compound batch data for full traceability and quality verification.
Review our complete warranty terms and compliance documentation
Download Warranty DetailsFrequently Asked Questions
Expert answers to the most common questions about ultra-large mining tire procurement and performance.
Have additional questions? Our technical specialists are ready to help
Speak with Technical ExpertRequest Quote & Download Technical Resources
Get personalized pricing and access comprehensive technical documentation to support your purchasing decision.
Empowering Safe, Stable & Efficient Mining for 240-Tonne Fleets
Transform your mining operation with proven ultra-large tire technology. Our dedicated project team is available 24/7 to support your fleet optimization goals.